I find myself running out of gears on a long strait.
We turn our attention to the chain and gearing on Project 230. Why? Because from day one, we felt that the CRF 230 was geared all wrong. In fact, we read all kinds of stuff from CRF 230 owners where they actually dropped the size of the countershaft sprocket. Many owners went from 13 teeth to 12 and some even went lower!
Many of these owners rode in the woods and felt they had to have some real grunt down low to navigate around the tight trees and to handle the mud they would encounter. Also, many of these riders were not very good. Savvy woods riders learn quickly that the best way to get around the tight trees is to use second gear whenever possible. Learn to use the torque and roll the throttle on.
CRF 230 with stock chain and gearing
Inexperienced riders panic out and think they need a creepy-crawly low gear when they go slow. All this does is make the bike harder to ride. The power comes on in a big burst and the rider finds himself fighting the sudden lurches. To further the problem, as the bike suffers from uncontrollable bursts of power, the rider uses the clutch and usually forward motion becomes erratic at best, and often results in stopping, or stalling.
Think about it: you have a six speed box, nicely spaced, and you cripple your bike with ludicrous gearing.
The next time you get to observe at a real enduro, listen carefully as the really fast riders go through the tight woods. Their engines are working at low or mid-range, and they're maintaining some sort of speed. They are not fighting their bikes.
If you live in the West, or in an area where you have open spaces, the stock gearing is wrong. Low is so low that it's almost useless. Second will take you up, over, or through most anything. Where I live (in Baja), you're always searching for another gear when blasting down a fire road. On a typical trail ride, your engine should be loafing at mid range in top gear while you're cruising. It should not be screaming its guts out.
The 14 tooth c/s really helped and the spread of power was longer and more usable in each gear. Low was still low … too low. A 15 tooth was then tried and this was just about perfect. Top speed was increased by about ten miles per hour and the spread of power was a pure joy!
Recall how the re-jetting and opening up of the intake and exhaust really helped the bike and made it come alive? Well, the same feeling was realized just by replacing the 13 tooth c/s with a l5 tooth! No kidding, the change makes that much difference. If you're strangling your bike with the stock gearing, or are one of those poor souls who have put a smaller c/s sprocket on, then you owe it to yourself to try a 15. Your eyes will be yanked open and you'll realize just how much potential your 230 has
[email protected] wrote:gal8x, can you think of anything to watch for/ be careful of in particular you can think of ? I'd appreciate any heads up. Thanks,Doug
gal8x wrote:[email protected] wrote:gal8x, can you think of anything to watch for/ be careful of in particular you can think of ? I'd appreciate any heads up. Thanks,Doug
Not really. Changing the cam was very strait forward. There were three areas of concern for me.
1] The coeshow cam needed new rocker arms. Getting the retaining plate screw out was a pain. For those who do this I recommend a #3philips and a manual impact driver.
2] The engine nuts require low torque settings; a good torque wrench is a must.
3] After assembly I manually turned the engine over, there was an alarming nock. It turned out to be the timing chain tension/guide. I adjusted the timing chain tensioner with a screwdriver and the nock vanished, there is no mention of this in the service manual I was using.
also i used a straw to fill the oil reservoir under the cam after i remounted the engine. run the motor for 10-15 min at a high idle, then change the oil to flush out the molly you used during assy. your clutch will thank you.
you will probably need to readjust the valve clearance after one or two rides. your ears will tell you when.
luck.![]()
the 15/51 ratio is a blast. i have power and control in the woods and gullies, and this baby has got some set of legs!
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