by Asmith » Sun May 13, 2007 1:54 pm
The float valve needle itself might be stuck. Press on it with a small screwdriver to see if it's moving freely.
To set float level, with the carb off the bike and the float bowl removed, hold the carb in such a manner that the float pivot is above the float. Tilt the carb until the float just kisses its float valve needle, but doesn't compress the float needle's internal spring. Measure from the float bowl sealing surface to the highest point of the float at a 90 degree angle to the sealing surface. Bend the float tab that touches the little nub on the needle to change the float height. Correct height should be 9mm.