by JimDirt » Sat Jul 18, 2020 10:50 am
So you are saying the bike always will not idle unless the choke is on ?? , and it has done that since you got it ??? ..... If so , then I would expect the Pilot Jet to be clogged ... that is what runs the idle and lower RPM ranges , if nothing else has been adjusted or altered , that would be the most likely cause .... however , the spark arrestor might have a slight impact , if the last time the prior owner ran it , it had the S/A in it , then that may be why he did not experience any idling issue , the spark arrestor will give some back pressure , which can slightly richen the mixture , with less back pressure from the removal of the S/A it could cause a slight lean condition , though I doubt it would cause the engine not to idle without the choke , that sounds more like the clogged pilot , but with the pilot clogged and the S/A removed , it might cause it to be lean enough not to idle , but , you should also have significant popping thru the muffler when letting off the throttle .......
If that is the case , I would expect the pilot to be the main culprit , what you can do , is instead of cleaning the jet , remove it and look at the number on it , go to the local bike shop or dealer , and get 1 size larger jet , and that should help with your issue ..... I would also while in there , give the carb itself a thorough cleaning , if it has a adjustable fuel screw (underneath at the front of the carb bowl) turn it all the way in till it gently seats , counting the turns , it should be around 1-1/2 to 2-1/2 turns out , if it is less than the minimum that might also cause a lean condition on bottom end RPM ranges .... and if the gas is really old , I would drain it and put in fresh so you know you are not trying to tune a bike on bad gas , as usually gas is only "good" for a couple months after that it deteriorates , especially if it has Ethanol in it , 2 months tops .... and even then it will start clogging things up ...... and make sure there is a air filter in it , if the filter is missing that will cause a lean condition .... if it is really dirty , it will also make it hard to idle as it will cause a rich condition , but as you mentioned , it needs the choke to idle , so I doubt that is a issue ...... Report back with findings .....
2020 CRF450R
2006 CRF450X

Weiser , Idaho