by JimDirt » Sat Jun 05, 2021 11:09 am
What about the needle position and accelerator pump squirt ?? , have those been checked ??
Also , you mentioned the fuel screw change ... could you have perhaps left the old possibly damaged O-ring in ?? , or accidently left out the new O-ring or put the washer on the screw last instead of right after the spring ?? , also , is the screw adjusted to spec ??
The fact that you mentioned the plug "was" darker , leads me to think it is now lean , not rich , and you are going the wrong way with settings , maybe try richening the circuit back up and see what it does , like go to where you were then 1 step richer and see if it improves , or worsens .... since you do not have a prior example of how it ran to go by , it is possible that there is a internal blockage in the carb or even something else wrong you are not catching , maybe even a bad ECM or a coil breaking down , but work on 1 issue at a time .... eliminate the fuel system completely before moving on to electrical ... , or possibly the hot start is stuck in a open position (pulled out allowing more air into the system)
If all that is eliminated , then do a quick valve lash check , then move on to ignition ......
Basically you need to 100% eliminate any fuel issue , and it sounds like you have missed a few things , or just did not mention them here ...... Also is it possible that the air filter is over oiled ?? , this would cause lurching , sputtering , etc. , since it would be starving for air ... A big Bore is wanting more air , so a restriction could cause the issues you are having ... but any lean or rich condition would as well ... , the filter would have to be really heavily oiled , like dripping oiled to do this
One last thing to check ... remove the vent line for the gas cap (not sure if you have a aftermarket rattle cap , or the OEM hose that goes into the triple clamp) but make sure the hose is clear and not blocked , blow on the line , if it is the small cap , then blow and then suck on it , it should allow air each way and you should hear the ball bearing rattle or click from end to end when you either suck , or blow on it , if you don't hear it rattle or click , then you need to either spray some carb cleaner or WD-40 into it , and try to get it to rattle when you shake it , or replace it , if it is just the long hose , then just blow thru it , if it is blocked , stick a long Philips screwdriver , or if you have a air compressor , then put the nozzle to it and blow it out till its clear ...
I am so happy I went to a EFI bike , just get on it and ride , it does not care what the elevation or temperature is , you just hit the button and it starts ..... I ride anywhere from 5,000 ft to 300 ft , and when I had a carb bike , it was always needing the jetting changed or the fuel screw messed with , or both ........... I went from a 02 450R to a 2020 450R , HUGE difference , and so far (66 hours) no issues at all
2020 CRF450R
2006 CRF450X

Weiser , Idaho