by JimDirt » Mon Jun 06, 2016 7:07 am
Has the Timing Chain been replaced recently ?? , it sounds like the chain , but it could also mean the Tensioner , as they do go bad , you can remove the Tensioner and test it to see if it is the issue , and that test is simple and minimal work to do
Just remove it , and the first thing to notice would be if the tensioner is complete , if the Plunger is falling out , then that means its bad , also if the screw is turned and the plunger does not adjust in and out , if the Tensioner passes inspection , then i would guess its the Chain , and possibly the plastic Guides being worn , but usually its the chain , you can also tell if its the chain (or Tensioner) if you align the 3 timing marks and they do not ALL line up , the small round plug on the Ignition cover , the Large round plug on the Clutch cover just behind the water pump , and the Cam Sprocket itself ,the notches should be level with the head , like this - -
If the chain is bad then you will need a Flywheel Puller , you need to make sure its the correct one for the 450X and you need to make sure you use it properly , if you crush the brass flare on the end of the crank , you will loose your oiling to the top end and fry the engine , so be careful when using the puller ,(dont tighten the cap nut down all the way , it needs to be backed off slightly so it does not touch the end of the crank/bottom out , before you use the puller)
2020 CRF450R
2006 CRF450X

Weiser , Idaho