Page 1 of 3
Building up my CRF450R for Dual Sport/Street Legal
Posted: Sat Apr 19, 2014 6:12 pm
by EndGame
Hey guys,
New here and picked up a 06'CRF450R a few months back. Just getting around to going completely through her, and making it dual sport/street legal setup. It had a engine overhaul right before the guy sold it to me, so I decided to go through everything else and add som stuff from michilen ac10 tires, all-balls bearings, race-driven brakes, trail tech speedo/flywheel/stator, boyesen waterpump, baja design light kit, hand/brush guards, etc.
I got the new flywheel and speedo on. Just waiting for everything else to get here.
Here are some pictures of my handy work so far...

Posted: Sun Apr 20, 2014 5:21 pm
by EndGame
I got a bit excited and ended up here, haha. I'm replacing all the bearings in it now too, ordered a Jagg oil cooler as well to get some more oil in her, and a high pressure radiator cap. So, the only thing left on the list of wants/needs is the larger fuel tank(around 3.5 gal) and some baja/dakar high capacity modded radiators.
FYI, those wheel bearings are the blind type... So, I had to order a special puller for that. $40 for one on ebay, not to shabby.

Posted: Sun Apr 20, 2014 7:04 pm
by JimDirt
It looks sweet so far , its going to be a nice looking/riding bike when you get it done
And i like your (350 Chevy block ??) bike stand !!
Posted: Sun Apr 20, 2014 7:38 pm
by EndGame
Haha, it's a Chevy big block 396. Pretty much a boat anchor since the rear main seal lip is busted off. I've got a real bike stand coming though as moving that block around sucks! I had to pick it up by myself to get it in my trunk bringing it back from Nebraska. Thanks for the kind words though! I'm going to keep posting pictures of it all as it comes together over the next week or so.
Posted: Sun Apr 20, 2014 8:25 pm
by JimDirt
LOL , i knew it was a Chevy , i was just guessing at the size since i could not see all of it since it is partially covered by the ........ Cargo Shorts ???

.... and plastic drop cloth ... ??? ....Ya gotta do what ya gotta do lol
Keep the post updated with progress pics !!
Posted: Mon Apr 21, 2014 6:39 pm
by EndGame
Posted: Tue Apr 22, 2014 2:18 pm
by crazybrother
Hey, while your in there don't forget to clean and service your CARB. It will be much easier with everything off and out of the way
Keep any eye on that Trailtech stator, they are known for failures...
If it does give you any issues, check out the BD or Rickystator. Both are well known and reliable.
Posted: Tue Apr 22, 2014 2:53 pm
by EndGame
Thanks for the heads up on the stator. The engine along with the carb were overhauled right before I bought it, so I'm good as far as that goes.
In other news more parts came today. The bike stand, Enduro Engineering handguards, and oil drain tub. I really like the handguards! These things are heavy duty!
By the way, the Jagg oil coolers are not longer available... I guess I'm going to have to go a different route now.

Posted: Thu Apr 24, 2014 9:51 am
by EndGame
I got a bunch more parts yesterday. I installed the stator in the cover, but couldn't bolt it all up because I ripped the new gasketjavascript:emoticon

. The gasket was vacuum sealed in the worst packaging they could've stuck it in. Just as I was thinking I was going to damage that gasket trying to get it out... I did. I wasn't really impressed with it's quality once I got it out, and just ended up tossing it in the garbage. Then I went upstairs and ordered a new OEM Honda gasket(should've done that in the first place). I also found a like new IMS 3.2 gallon tank for $150 on Ebay, so I snatched that sucker up. I'm really debating on buying a new wheel set for it too.

Posted: Thu Apr 24, 2014 3:28 pm
by EndGame
Posted: Thu Apr 24, 2014 5:06 pm
by crazybrother
So when your new tailight gets destroyed...(Mine did) Check these out:
http://www.cyclegear.com/CycleGear/Part ... 771_202163
It looks a whole lot better and also works much better too
I do Love the look of that Michelin.

Posted: Thu Apr 24, 2014 6:03 pm
by Back2-2
WOW - nice set-up! Somebody got a big tax refund
Good job !

Posted: Thu Apr 24, 2014 6:06 pm
by EndGame
You know I was thinking that to myself earlier that this rear tail light was going to only take a few good wackes and be done for. Thanks for the heads up on that other setup!
Posted: Thu Apr 24, 2014 6:08 pm
by EndGame
Back2-2 wrote:WOW - nice set-up! Somebody got a big tax refund
Good job !

No tax refund... Just a good job and a awesome lawyer wife that let me go all out for my 30th birthday present, and thank you!
Posted: Thu Apr 24, 2014 8:11 pm
by Back2-2
EndGame wrote:Back2-2 wrote:WOW - nice set-up! Somebody got a big tax refund
Good job !

No tax refund... Just a good job and a awesome lawyer wife that let me go all out for my 30th birthday present, and thank you!
Sweet !
