Quick Takes

Facts

Observations

 

Photos

Installed - Side

Installed - Top

Side-by-Side (Front)

Side-by-Side (Top)

 

Clarke Mfg.

13388 S. Molalla Forest Road
Molalla, OR 97038
Ph: (503) 829-2156
Fax: (503)829-6269
www.clarkemfg.com

 

 

 

 

 

 

 

It's a "No-Brainer"

If you want an extra 20-25 miles of range or riding time with your 2004 or 2005 Honda CRF250X, with less weight penalty than the extra gas itself, the Clarke 3-gallon tank is a no-brainer decision. Some people will buy it for the weight savings alone! Since the Clarke tank weighs 10.7 oz. less than the stock tank, it lowers the bike's center of gravity as well as the overall weight. Plus, it has a warranty (30 days against defects, and one year against breakage) better than the stock tank (none!).

 

 

Quick Facts

Manufacturer: Clarke Manufacturing, Inc. - http://clarkemfg.com

Price: $180 MSRP

Warranty: 30 Days

Available Colors: Red, White, Black, Natural

Weight: 54.1 oz. (10.7 oz. lighter than stock)

Capacity: 2.98 Gallons (381 oz. which is 82.5 oz. more than the stock tank)

Useable Capacity: All 2.98 Gallons

Hardware Included: All required hardware, using most from the stock tank

Instructions: None included

 

Clarke Mfg. has been making plastic tanks for motorcycles since 1965. I bought one back in 1974 for my OSSA 250 trials bike, and never had a problem with it. It was not only lighter than the gas tank it replaced, it was far more rugged and damage resistant. How I know that last detail is best left unsaid!

 

Once installed, it's hard to tell the difference between the Clarke tank and the stock tank. The added capacity doesn't come from width, so it's no wider than stock. The neck and cap area is slightly taller, and the front fastener is different, but you can use the stock gas cap if you like, and make it even harder to tell the difference.

 

For this review, I very carefully measured the capacity of the sotck CRF250X fuel tank, after removing the white plastic filler neck restriction. My stock tank held exactly 298.5 fluid ounces, which equals 2.33 gallons. Plastic tanks do vary a little, however, so yours may differ by a few ounces. The Clarke 3-gallon tank held 381 fluid ounces, which is 2.98 gallons. This means the Clarke tank holds 82.5 fluid ounces (.65 gallons) more than the stock Honda tank. If left filled with gas, however, the weight of the gas will slowly increase the capacity of either tank over time.

 

Quick Observations

Appearance and Finish: Equal to stock

Time to Install: 28 minutes not including draining time

Color Tested : Black

Tools Required for Install: 8, 10, 11mm sockets, #2 phillips screw driver, 5mm allen wrench or equivalent, and pliers for fuel line clamps.

Fit: Very good but not perfect. See the Podium

 

Note: Fluid ounces (128 = one gallon) and ounces of weight (16 = 1 lb.) are not the same ounces. Water, having a specific gravity of 1.00, weighs 8.333 lbs. per gallon, while typical gasoline, with a specific gravity of 0.74, weighs but 6.167 lbs. per gallon. Do not confuse fluid ounces with weight ounces.

 

Speaking of weight, are you worried about that of the larger tank? Well fear not, goggle-eyes, because the Clarke tank weighs 10.7 oz. less than the stock tank! That fact alone means you can carry nearly 3/4 of a pint more fuel with no weight penalty at all! Carrying anything less means an overall weight savings!

 

The Podium

  • Excellent value at a very reasonable price
  • Comes with new gas cap
  • Quick and easy to install
  • Nearly 3/4 lb. lighter than the stock tank, but holds 82.5 oz. more gas
  • Installed black version is hard to tell from the stock Honda CRF250X tank
  • Also available in red, white, and natural colors.

 

The Pits

  • The tank sits just slightly higher than the stock tank, making it a little more difficult to start the shroud bolts into their threaded receivers, creating the risk of cross-threading.

 

So why would you want a larger gas tank? The most obvious reason is to have another 20-25 miles of range or riding time. A less obvious reason is safety. It's always nice to have extra range if you get lost for a while, or when you want to explore an unexpected side trail, but you're sometimes called upon to loan some gas to another rider. And don't let me hear you say, "My buddy rides a two-stroke, so he can't use the straight gas from my 250X." Hogwash! If you loan him a pint of fuel, all he needs for a perfectly safe 40:1 gas/oil ratio is a half-ounce of oil, which can easily be drained from an engine or transmission. (You do carry a plastic bag on your trail rides, don't you? If not, you should! Transferring fluids from one bike to another is just one of many uses for a nice big plastic bag.)

 

Installation Notes

Installing the Clarke tank is quick and easy if you know a 10mm socket from a 10 lb. hammer. After draining the gas from my stock tank, it took me only 28 minutes to make the switch, using the following twelve steps:

  1. Remove the seat using a 10mm socket wrench.
  2. Remove both shrouds using an 8mm socket wrench.
  3. Remove the fuel line from the fuel petcock outlet using pliers to release the wire clamp.
  4. Remove the fuel petcock mounting bolt using an 8mm socket wrench.
  5. Remove the stock fuel tank using an 8mm socket wrench.
  6. On your workbench now, move the fuel line connector plate from the stock tank to the Clarke tank, using an 8mm socket wrench. Clean the fuel filter while you have it out.
  7. Position the Clarke tank in place, and start (but do not tighten) the front mounting bolt provided with the tank, using a 5mm Allen wrench or equivalent.
  8. Replace and tighten the fuel petcock mounting bolt using an 8mm socket wrench, and then reconnect the fuel line.
  9. Replace the fuel tank rear tie-down strap.
  10. Now loosely install the side shrouds, using an 8mm socket wrench to start the threads of all eight 8mm bolts, but do not tighten any yet. Just make sure all eight have their threads properly started into their respective threaded receivers. Note that each shroud uses two short and two long bolts. The short ones go on top, threading into the brass receivers molded into the tank.
  11. Replace the seat using a 10mm socket wrench.
  12. Now that everything is properly aligned, go ahead and tighten the eight shroud bolts, and the tank's front mounting bolt. Be careful that you do not over-tighten anything and strip any threads.

Now install the fuel cap of your choice and the vent line, and you're done! Whoops. Wait... there's one more step. Your gas tank is empty!

Review by: Gordon L. Banks, September 2004
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Pre-Owned Honda CRF's